Digital & Tech case study: Q5D

Q5D's innovations drive Industry 4.0, electrification, net-zero, and sustainable growth

Automated wire harnesses, assemblies of electrical cables or wires that transmit signals or electrical power, are being revolutionised by Q5D in North Somerset. By automating the entire routing of wires, rather than just assisting manual processes, or automating discrete tasks like cutting and stripping wire, Q5D is leading the way in robotic and manufacturing automation for these harnesses. This comprehensive automation enables the entire wire harness assembly process to be completed robotically, offering unprecedented efficiency and precision.

They aim to make electrical functionality as integral to products as their mechanical and physical form. By pioneering new material application techniques and advancing robotics and CAM software for multi-axis additive manufacturing, they enable full automation of production processes.

Key achievements

Product launch and development

In June 2023, Q5D proudly launched its first product, the CY1000 machine, revolutionising the process of making wire harnesses. This machine has been instrumental in demonstrating and refining new manufacturing processes, setting a new standard in the industry.

Industry engagement and collaborations

Since the launch, Q5D has attracted significant interest from multiple automotive Original Equipment Manufacturers (OEMs) and Tier 1 suppliers. The company has also continued its collaboration with customers in the Aerospace and Defence sectors, broadening its impact across various high-tech industries.

Technological advancements

In the past few months, Q5D has made remarkable strides in technology and process development, including:

Developing new processes and equipment for depositing glue to secure wires to various surfaces.
Increasing the speed of operation for greater efficiency.
Enhancing software tools to provide a fully digital manufacturing option.
Working on diverse projects ranging from motor racing to satellite manufacturing.

Investment and growth

Q5D recently secured a significant investment led by Lockheed Martin, amounting to $3 million USD. This investment is a testament to the company's innovative approach and potential to transform the wire harness manufacturing industry.

Image credit: Q5D

Future plans

Production expansion

In 2024, Q5D plans to construct its first production-ready large format machine, the SQ25. This new machine will be more than twice the size of the CY1000 and will enable the processing of large automotive and aerospace components up to 1.5m x 2.5m.

Pilot projects

A number of SQ25 machines are being prepared for various pilot projects around the world, showcasing Q5D's commitment to global innovation and industry leadership.